Military bases undergo rigorous wear and require a number of  industrial flooring systems with various attributes to meet the demands of different circumstances in this sector.  Waterproof coatings, chemical resistant coatings, antibacterial coatings, and ultra-durable traffic coatings are a few of the systems that can be provided for the diverse zones of the base environment.

Examples of  Industrial Flooring Applications:

• Aircraft Hangars
• Aircraft Runways
• Loading Docks
• Machine Shops
• Control Rooms (ESD)
• Classrooms
• Barracks
• Locker/Shower Rooms
• Garages
• Kitchens
• Mess-halls
• Assembly Areas
• Ship Decks
  

Our floor coating specialists can help you choose what coating is best for your situation.

Read More:
Military Construction Specifications, Regulations, and Mandates -  http://www.wbdg.org/ccb/ccb.php

Industrial flooring for food manufacturing facilities must adhere to detailed specifications to ensure the health and safety of consumers and laborers.  The United States has standards set forth by the USDA that cover concrete quality, porosity, material surface and much more, to ensure cleanliness and purity in situations where flooring is subject to food byproducts like fats, bloods, and acids that lead to the growth of bacteria.  There are many options when choosing a hygienic and seamless flooring system – most surrounding the issues of materials, downtime, temperatures, and aesthetics.  For a more in-depth review of these considerations click on the link at the bottom of the article to read “Floors Fit for the Food Industry“ at FoodManufacturing.com.

Here are some examples where an appropriate protective industrial flooring system can be applied for certain areas of a food manufacturing company:

• Bottling Lines
• Meat Packaging Areas
• Kitchens
• Packaging Lines
• Coolers
• Splash/Spill Zones
• Dairy Rooms
• Sterile/Gowning Areas
  

Professional services for protective flooring systems can be provided by Champion Coatings. Use the quick quote form for any immediate need.  View the Protective Coatings Gallery for their work.

Read More:
http://www.foodmanufacturing.com/scripts/ShowPR~RID~8133.asp

Warehouses have a lot of different uses, but typically they are high-traffic areas with heavy machinery and heavy product being stored on the floors.  It is not unusual for the floor to get soiled by oil spills or other greasy lubricants from machines or forklifts.  Uncoated floors are difficult to clean and even more difficult to maintain. Coating the warehouse floor will make it easier to maintain and will reduce future spending on crack and joint repair.

Epoxy floor coating will allow for the absorption of any oil-based material and stains will not stay as easily as on other coatings.  Since epoxy bonds well with concrete it results in a further-hardened surface. This adds to the durability and resilience of the concrete floor.

Another material used for floor coating is polyurethane which does not discolour or turn yellow.  Like the previous paint, polyurethane hardens the surface. It also results in a very shiny gloss. This coating needs an epoxy primer before it is applied to the warehouse floor.

Latex floor coating is the cheapest option.  This coating needs at least 72 hours to dry. The result for this type of paint is an antique look that some contractors can even make resemble stone or leather.  The disadvantage when using this product is that it needs a protective coating to make it last longer. Exposure to sunlight can cause damage to a latex coated floor.

The decision of which product to apply to the warehouse floor depends on many factors, but there is no question that floor coating is important for the longevity of the floor. Some warehouse managers prefer the cheaper option. The epoxy floor coating is preferred by the majority of managers due to its durability and maintenance.

For help deciding what type of product to apply to your warehouse floor, call a floor coating expert. Contact Champion Coatings.

There are different types of floor surface preparation that concrete service contractors use to start any project.  For the flooring installation to be successful the contractor must have experience in carrying out the proper flooring preparation process. Each method has specialized equipment and requires specific techniques. The floor surface preparation process is a vital step in laying down industrial flooring.

The most common surface preparation processes are:

1. Shot Blasting also know as Captive or Dust Free Shot Blasting

This is the most commonly used method because it is the most effective and cheapest of all preparation methods.  The machine used is attached to a dust extraction unit. This prevents dust from circulating in the area and will not disrupt what is going on around the work area.

2. Scarification

This is a mechanical process wherein the deteriorated surface of the concrete is removed or “scarified”.  The objective is to get to a sound substrate on which the flooring system can be placed.  The process can be of two methods – diamond grinding and STR machines. Scarification removes thick mill coatings, overlays, and as much as ½ inch of concrete with several passes.  The equipment ranges from 8, 12 and 13 inches wide and is powered by electric power or by gasoline.  They are always equipped with a dust collector.

3. Scabbling

The scabblers are used prior to shot blasting weak industrial flooring substrates. This is a more time consuming process but good for removing thick flaky coatings & oil contaminated floors.

4. Grinding

The floor preparation process may take more than one method to complete, depending on the condition of the existing floor. Another method that is often used is the grinding process.   Floor Grinders have the ability to remove coatings, glue, and other particles while leaving the surface clean, smooth & ready for the application of thin mil coating & stains.

5. Acid Etching

Etching is when the area to be prepared is hosed carefully with acid. This is a two-man process where one man operates a nylon grit brush and the other is responsible for pouring the acid evenly and working with a broom. This is a risky process so only experienced contractors should utilize such a method. Never attempt to do this yourself to avoid accidents and improper application of the acid.

It is important to do the research and gain knowledge of the different industrial flooring surface preparation processes, as it is a vital step in prepping the floor so that the processes-to-come  are as successful as possible. If you want a reliable concrete service provider to handle your industrial flooring requirements, contact Champion Coatings.

Why is utilizing high-density polyurethane in concrete leveling more popular than the leveling or lifting methods that some concrete services use?

Below are the advantages of the polyurethane method used today in concrete leveling:

Cheaper than other methods

Since the concrete does not have to be removed or replaced, this is 75% cheaper. The cost of removing and replacing, as well as the longer waiting period, drives up cost significantly.

Efficiency

This method is 80% more efficient in terms of work time and curing time. The materials used will harden in minutes which mean the project can be completed in a matter of hours instead of days. This make concrete services provide completion of project faster.

Much Less Down-Time

Due to the fast acting materials there is no longer a need to stop the usual work flow for days or weeks on end. The project can be done in a matter of hours, enabling people to get back to their usual work quickly.

Durability

Polyurethane is known for its compressive strength which results in solid and dense products. But another surprising feature is that it is also a flexible material. Its tensile strength and elongation properties allow pliability making it tough yet flexible for demanding conditions.

Conformability

High-density polyurethane expands 20 times its liquid volume and fills up spaces wherever it is poured. It also takes on the shape and size of those gaps which completely supports the pavement with precision.

Ability for compaction

Since the material is able to fill-in subspaces, it bleeds into the sub base and actually binds soil, rocks or loose concrete. This adds more strength to the substrate and therefore increases the durability of the floor's surface.

Material is lightweight

Polyurethane material only adds 3-5 pounds per cubic foot to the sub base compared to the 100 pounds or more that mud jacking grout may add.

Structural integrity

Concrete pavement injection holes are only 5/8” in diameter which is lesser than the diameter  of 3” or more that other methods require. The method is easier for concrete services providers to use.

Resistant to moisture

Most polyurethane materials are designed for wet conditions. They have hydrophobic properties which displace water in the sub base. Being that the material is not affected by moisture, as long as the substrate is prepped correctly, no adverse reaction should arise in conditions where moisture is commonplace.

With all the above reasons, those who use high-density polyurethane for concrete leveling can expect infrastructure reliability for a long time. This saves time and money.  Concrete Restoration providers such as Champion Coatings are familiar with such techniques and are qualified to handle your project's needs.

After waterproofing your deck with a urethane rubber decking system, you will notice that visitors take a second look at the area. The finish and neatness of the deck easily attracts attention.  What viewers may not be aware of is that the aesthetics of the deck are secondary to why the deck has undergone waterproofing.

Protection is the utmost reason for the application of a urethane rubber decking system.  With such protection, the durability of the deck is insured for many years to come.  A professional provider who has experience in applying the system could assure you of quality and an easily maintainable finish. Thus it is imperative to get a reputable installer to do the work for you.

Auto and pedestrian deck systems have two key ingredients: the tough elastomeric waterproof coating and textured granules.   The first ingredient's job is to assure the deck remains water resistant. The second ingredient is traction or slip-resistance, and protection from scratches.

Urethane waterproofing is colour-stable. There are a number of colors that can be chosen to make the deck correspond with your colour scheme.  The coating is also elastomeric which means that it will stretch when it is warm and cools through. The coating's physical flexibility traits that withstand weather conditions prevent cracking which leads to water damage.

Another feature of the urethane rubber decking system is that it is slip resistant.  Decks are expected to be high-traffic locations, especially for business establishments. The application of this kind of floor coating aids in accident-prevention because of its slip resistant quality.

The texture granules on the coating are very rough and are anchored in place by the coating. As well as providing great traction, this prevents premature wear and tear when loose dirt granules grind into the coating surface.  These traits allow for long-lasting waterproofing deck systems.  The texture will wear evenly and will not compromise the floor coating by coming loose.

With a urethane rubber decking system in place, you will enjoy durability and reliability. In terms of aesthetics, this waterproofing adds to the beauty and neatness of your deck area. There is no need for extensive maintenance because the floor coating does not need special equipment or chemicals to remain clean. You save money when you have this kind of deck system installed.